Numerical study of heat transfer and fluid flow in the offset strip-fin heat exchanger: A fin-by-fin analysis

Heat transfer and fluid flow in the offset strip-fin heat exchanger are studied numerically, fin by fin. The impact of the offset strip-fin geometry on j/f performance is also evaluated. The mathematical model is validated against j- and f-factor correlations from the literature. The numerical analysis revealed that the offset strip-fin heat exchanger achieves best j/f performance in the laminar flow region (Re dh < 700). At higher Reynolds numbers , the j/f factor deteriorates under the impact of flow recirculations, oscillatory wakes and the contribution of form drag. Compared to the continuous rectangular fin, the offset strip-fin increases the air-side heat transfer coefficient by 50% at Re dh = 100 and by 120% at Re dh = 4000 while the pressure drop increases by a factor of 3–5. Generally, the offset strip-fin achieves j/f performance between 0.20 and 0.30, with maximum values found in the laminar flow region (Re dh 〈1000). Offset strip-fin geometries with reduced fin space and increased wall thickness strongly affect the form drag, which reduces the j/f performance, especially for Re dh > 1000. The fin height weakly influences the performance, and the j/f factor is between 0.22 and 0.23 for a wide range of fin heights.