Hybrid electrostatic and gecko-inspired gripping pads for manipulating bulky, non-smooth items

We present hybrid electrostatic and gecko-inspired gripping pads that help robots to lift and carry bulky objects. The directional, gecko-inspired adhesive provides a controllable shear force with low normal force, providing a very high effective coefficient of friction so that items like bags full of groceries and heavy cardboard boxes can be lifted using only 1–2 N of squeezing force. The addition of electrostatics helps the pads to conform to non-smooth surfaces, providing substantially higher shear forces than with gecko-inspired adhesives alone. The electrostatic effect is enhanced by doping the silicone rubber adhesive material with calcium copper titanate (CCTO), except at the contacting faces of the adhesive microstructures, where a smooth surface finish is important for adhesion. We describe the multimaterial fabrication process used to create the new hybrid adhesive and present the results of robotic lifting experiments with non-smooth bulky items.