Double Rough Surface Contact Model and Finite Element Simulation based on Fractal Theory

The contact between two rough surfaces is essentially the contact between micro-bulge of different shapes. In the process of interference fit, the distribution of contact area and contact stress at different positions of the two rough contact surfaces is uneven. In this paper, based on the test results of the morphology of machined surfaces with different surface roughness, a two-dimensional curve model of the contact surface is established according to the W-M fractal function and Matlab software. The contact area and contact load are analyzed with a two-dimensional finite element contact model of the double rough surface that established with Abaqus software. And the effect of surface roughness and surface displacement on the contact area and contact load is analyzed with the finite element contact model.