Study on Lifetime Modeling of IGBT Modules Considering Electric Frequency Influence Mechanism

Affected by the randomness of the wind speed, the output electric frequency (0~20Hz) of the rotor-side converter does not match the thermal time constant (about 100ms) of IGBT modules, which causes the different junction temperature stress. It leads that it is difficult for the traditional lifetime model to reflect the influence of multi-time constant thermal load and result in inaccurate reliability evaluation. Aiming at the characteristics of wind turbine-side converters bearing thermal loads with multiple time constants, this paper studies the influence mechanism of electric frequency on the reliability of IGBT modules through a multi-physics simulation model and power cycling tests, and an improved lifetime model considering the influence of frequency parameters is proposed. Finally, an example analysis of the reliability evaluation of the DFIG rotor side converter is carried out. This paper is intended for the health management of converter systems and is supposed to be in service reliably.