Enhancing Power Converter Reliability Through a Logistic Regression-Based Non-Invasive Fault Diagnosis Technique

Sustainability can be achieved through the widespread adoption of electrification across multiple sectors of activity, which would thereby enable increased operational efficiency and reduce the environmental impact. The attainment of this purpose relies on electrical circuits that convert electrical energy from renewable power plants into forms that are compatible with the specific requirements of the load. Failure of the aforementioned circuits, denominated as power converters, can lead to financial losses resulting from unexpected shutdowns and, in critical systems, can pose significant risks to human life. This article focuses on the topic of fault diagnosis in power converters. Some of the most vulnerable components of these converters are the capacitors used in the DC-link, whose failure evolves gradually. When the capacitor internal resistance (ESR) or the capacitor capacitance (C) exceeds a certain threshold value, it is advisable to propose a system shutdown, as soon as possible, to replace the capacitor. The solution presented in this article combines signal processing techniques (SPTs) with a machine learning (ML) algorithm to determine the optimal time for capacitor replacement. The ML algorithm employed herein was a logistic regression (LR) algorithm which classified the capacitor into one of two states: normal operation (0) or failure (1). To train and evaluate the LR model, two different datasets were created using various electrical quantities that can be measured non-invasively. The model demonstrated excellent performance, achieving an accuracy, precision, recall, and F1 score above 0.99.