Preparation of TiO2 Nanoparticle Aggregates and Capsules by the ‘Two-Emulsion Method’

TiO2-based materials are of great practical interest in several technological areas. Both the size and the morphology of the TiO2 particles are of critical importance for their applications. The current study explores the effect of several factors on the outcome of the TiO2 particle synthesis via the so-called ‘two-emulsion method’. In this technique, two water-in-oil emulsions—each of them containing different reactant in the dispersed water drops—are mixed under well controlled conditions. Upon such mixing, partial coalescence of the water drops from the two emulsions leads to mixing of the drop content, with chemical reaction occurring within the drops, and to synthesis of Ti(OH)4 particles. Afterwards, the latter are transformed by emulsion heating into TiO2 particles and aggregates of predominantly anatase structure. Our results show that—depending on the precursor and surfactant concentrations, oil viscosity, emulsification time, and mixing speed—the obtained nanoparticles could aggregate either on the drop surface, forming capsules with a very smooth surface, or inside the water droplets, thus leading to hierarchically structured aggregates of micrometer size. The spherical smooth capsules are constructed of very small monodisperse TiO2 nanoparticles with size below 5 nm. The hierarchical bulk aggregates, on the other hand, are formed from bigger primary particles of sub-micrometer size. The obtained results show that one can obtain various TiO2 structures by controlling the conditions during the emulsion preparation and mixing