Effect of Interstitial Oxygen on the Microstructure and Mechanical Properties of Titanium Alloys: A Review

Titanium alloys are of significant value in aerospace, biomedical, and marine engineering applications due to their excellent specific strength and favorable biocompatibility. As a crucial interstitial solute, oxygen significantly influences the mechanical properties of titanium alloys. However, excessive oxygen content can lead to severe embrittlement and a significant reduction in ductility. This paper systematically reviews the mechanisms of microstructural evolution induced by oxygen in conventionally manufactured titanium alloys and their impact on mechanical properties, highlighting that conventional processes require complex post-treatments (PT) to achieve a balance between strength and plasticity. This assessment further explores the regulatory mechanisms of oxygen on the microstructure and mechanical properties of laser additive manufactured (LAM) titanium alloys, elucidating the fundamental phenomena regarding the oxygen–microstructure–property relationship. Finally, based on the current research progress, this paper provides an outlook on the future development directions and key research priorities in this field. This review offers valuable insights into the role of oxygen in titanium alloys and the development of high-performance titanium alloys.