Heat Transfer of Water Flow Boiling in Nanostructured Open Microchannels

In recent years, the open microchannel has drawn increasing interest, but severe local dryout limited the heat transfer capability of flow boiling. It was anticipated that nanostructures with exceptional capillary wicking abilities would overcome this problem. In this study, blade-like CuO nanostructures were created in the copper open microchannels to experimentally investigate water flow boiling. Experiments were carried out in nanostructured open microchannels (NMCs), and smooth-surface open microchannels (SMCs), as a comparison, were examined under identical operating conditions. Four main flow patterns, including bubbly flow, slug flow, and two kinds of stratified flow, dominated successively in NMCs and SMCs. Although the flow patterns were similar in NMCs and SMCs, the heat transfer coefficient (HTC) of flow boiling was greatly enhanced by nanostructures under conditions of medium and high heat flux, while the nanostructures’ influence on HTC was unnoticeable at low heat flux. At medium and high heat fluxes, the dependence of HTC on heat flux and flow rate indicated the joint contribution of nucleate boiling mechanism and convective evaporation mechanism to heat transfer. The enhanced effect of nanostructures on nucleate boiling and convective evaporation became more prominent as heat flux increased, leading to a higher HTC in NMCs than in SMCs at higher heat flux conditions.