Constrained Multibody Dynamic Modeling and Power Benchmarking of a Three-Omni-Wheel Mobile Robot

Omnidirectional mobile robots are increasingly used in industrial and service applications due to their high maneuverability and ability to perform combined translational and rotational motions in confined spaces. However, these locomotion advantages are often accompanied by additional wheel–ground interaction losses, making power consumption an important design criterion in the design of efficient mobile platforms. This study presents a dynamic modeling and experimental-power benchmarking framework for a modular mobile robot equipped with three omnidirectional wheels, using a four-omni-wheel configuration as a baseline reference for comparison. A CAD-consistent multibody dynamic model of the three-wheel architecture is developed in the MATLAB/Simulink–Simscape Multibody R2024benvironment to estimate motor currents and electrical-power demand during motion. Experimental validation is carried out on the physical prototype using Hall-effect current sensors integrated into the drive modules, enabling real-time current acquisition for each motor. Both the simulation and experiments are performed on a standardized 1 m square-path benchmark at a constant 12 V supply. The results show that the proposed three-omni-wheel configuration reaches a total measured power of 14.43 W and a simulated power of 12.72 W, corresponding to a robot-level deviation of 11.85%. By comparison, the four-omni-wheel baseline exhibits a total measured power of 25.75 W and a simulated power of 24.92 W. Therefore, the proposed three-wheel architecture reduces the measured power demand by approximately 43.96% relative to the baseline, while the four-wheel configuration provides higher model fidelity. The proposed methodology supports power-oriented evaluation and informed design selection of omnidirectional locomotion architectures for modular mobile robots intended for industrial applications.