Mechanism of Aluminum Element Segregation in As-Cast Medium-Entropy Alloy CrCoNiAl0.014: A Hybrid MD/MC Simulation and Experimental Study

Element segregation in the as-cast medium-entropy alloy (MEA), CrCoNiAl0.014, has a significant influence on its mechanical properties. This study focused on aluminum segregation in the as-cast CrCoNiAl0.014 MEA at room temperature (300 K). The element distribution, morphology, and type of precipitates formed by the elemental segregation were identified by optical microscopy, X-ray diffraction, electron probe microanalysis, and transmission electron microscopy. Al segregation existed at the dendritic boundary in the face-centered cubic (FCC) MEA matrix. Hybrid molecular dynamics and Monte Carlo simulations were conducted to analyze the diffusion behavior and the chemical affinity of Al, as well as understand the segregation mechanism of Al at the atomic scale. Al displayed a faster diffusion speed and a higher chemical affinity than Ni, Cr, and Co at the same temperature. Al segregated at the dendritic boundary to form the Al-rich phase. Furthermore, as the temperature was increased, the atomic thermal vibration of these four elements became more intensive, and Al segregation was more serious. However, Al segregation improved the uniform diffusion of Cr, Co, and Ni. Therefore, this study provides a reference for subsequent reductions in element segregation and improvements in the mechanical properties of MEA.