Investigations on the oxidation of Zn-coated steel cables

The automotive component industry has been constantly being studying to improve its performance. Bowden cables are present in opening doors, moving windows and others. In braided cables formed by galvanized wires with Zn steel exposed to the usual environmental conditions, the generation of ZnO appears, a phenomenon known as "white corrosion". The investigation consisted of mitigating the causes of the ZnO formation. Scanning electron microscopy (SEM) and Electron Probe Micro-Analyzer (EPMA) technology, allowed to detect that the generation of ZnO was induced by the presence of nucleating elements of ZnO on the surface of the steel cable before galvanizing with Zn. The S, Cl and O became visible in the interface between coating and substrate. This allowed concluding, under the coating, there were harmful products capable of triggering the ZnO nucleation reaction. So, the storage and cleaning of the steel wire before galvanizing is essential to prevent the ZnO formation.